Saturday, May 10, 2008

V-berth; installing the bunk platform & hull ribs


The platform was built in three panels. Each panel is approximately two feet wide and spanned the width of the hull. They are screwed to the partitions and have epoxy fillets and a layer of biaxial glass tying them to the hull. The forward compartment is accessed through a small rectangular hatch. The middle compartment has three six inch round access hatches; the outboard ones to access storage compartments, the center one to access the water tank clean-out port.
The aft panel has an access hatch to port and a hanging locker to starboard.

The hull ribs were constructed of two to four, quarter inch layers laminated together with epoxy. Two layers of 1/4" "wiggle wood"; a very flexible plywood that bends into a tight radius without a lot of tension. It is sold in 4x8 sheets of various thicknesses and I've heard it referred to as flex-ply, wiggle-wood, and rubber-ply, depending on whom I was purchasing it from. I purchased the last sheet at Windsor Plywood and asked the salesman what the trade name was. He shrugged and replied "we just call it wiggle wood,...and if you try carrying a 4x8 sheet of it you'll know why!"